Tool Cases

Case Study:Lean Manufacturing: Tool Control Service Case

The Challenge

A Silicon Valley customer who often works in “clean rooms” was looking for a tool control solution that would allow them to organize and inventory service instruments in an efficient manner without compromising the sterile environment.

The Response

The client wanted a case that segmented tools into service categories so that they could survey the instruments quickly and eliminate/remove unnecessary items for each job. Our ATA SpectraCase provided the right fit for their organizational requirements.

The Solution and Results

Our customized project not only eliminated the risk of time, manpower, and expenses lost by disorganization, but also directly contributed to the client’s lean manufacturing initiative: The customer now uses our custom-made ATA SpectraCases with trays organized into one week, one month, six month, and one year installments to organize and control the tools they need to service machines that produce microchips. They simply swap out the interchangeable trays quickly and efficiently prior to each service call, allowing for on-the-spot inventory and a proactive approach to the task at hand. All of the foam is anti-static and is cut with a water-jet to eliminate dust and

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Case Study:Medical Device Instrument Case

The Challenge

A California-based spinal company relied on flimsy corrugated packaging and commercially-produced dunnage to protect their anatomically-driven instrumentation. They came to Cases By Source to explore more effective alternatives and, in the course of sending their equipment for measurement, experienced first-hand proof of their need for cases: The tools were damaged in transit.

The Response

To protect the client’s sensitive equipment, we suggested a durable but portable case that would guarantee protection and still offer the aesthetics of a sales demo kit. The Pelican 1510 Carry-On Case pairs durable, lightweight construction with a travel-friendly design that meets FAA carry-on size regulations—a perfect solution for this client’s needs.

The Solution

Using our sophisticated structural design tools, we measured each piece of equipment in order to determine the most sensible layout for the custom interior. We then created 3D computer models of the instruments and proposed interior to provide the customer with a quick snapshot of the case before production commenced. For this client, we fabricated a closed-cell cross-linked, routed-foam custom insert to secure the items and display them in an efficient order inside the watertight, crushproof and dustproof case. This foam is available in a variety of densities with rich color saturations. For brand recognition and informational purposes, we added a scratchproof, personalized label to the exterior and a literature pouch was secured in the lid.

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Case Study:Aluminum Tool Control Case

The Challenge

Our Internet presence inspired an Amsterdam-based lighting and special effects company to contact us about customized tool cases for use on one of Europe’s largest cruise lines. The customer had been using boxes to tote their delicate instrumentation. What they needed was a dedicated line of tool cases — 250 per year to be exact — to organize their maintenance tools for portability and efficiency.

The Response

The client had already reviewed our product lines and expressed interest in our Aluminum Cases, specifically the Alumiwrap offerings. The beauty of Alumiwrap cases is that they are a custom solution, always designed to the customer’s specifications.

The Solution

The client wanted an “emergency yellow” case with black hardware, including key latches, a strong handle, a specific size case to fit into a special compartment, and lid-stays for easy inventory and retrieval. Based on designs provided by the client, we manufactured an Alumiwrap case (can be customized to a wide variety of sizes easily) to their requirements, and designed three foam inserts, each of which required detailed water jet cutting—the best option for such intricate, precise work. The three HDPE lift out inserts were secured inside the case for easy accessibility, efficient organization, and quick inventory and tool control.

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Case Study:Wooden Surgical Instrument Display Case

The Challenge

A medical device manufacturer needed cases to display their surgical products in accordance with user feedback. They wanted a stylish case that would allow the sales force to make a dynamic presentation.

The Response

Our sales and engineering team worked with the customer to develop 30 different kits featuring all the tools used in medical procedures…a few hundred components in all. For the initial kits, Source received all the parts that needed to be incorporated into the presentation. More recently, we were provided with CAD drawings of the parts which provided enough technical information to allow us to propose the optimal layout even though the physical pieces were not available.

The Solution

Source designed a series of wood cases fabricated from maple with a cherry stain and lacquered finish. The top edge of the case was routed to fit a lift-off lid in the recess. Both the lid and front panel were laser engraved with the company identification and logo. The interior was fitted with a die-cut flocked foam insert; each cavity was layered to the appropriate height so the components would lie at the same level. Photo-etched aluminum labels were inserted into foam cavities to identify each product. As products are updated and new ones are introduced, they can be quickly incorporated into the new system. View Other Related Case Studies